UPPACT scales and builds new UnWaste Factory in Delfzijl (Netherlands)

Featured, Netherlands

Delfzijl, 06-12-2024

UPPACT scales and builds new UnWaste Factory in Delfzijl (Netherlands)

Uppact scales up significantly with the help of NOM, the Groningen Growth Fund and the Polestar Capital Circular Debt Fund

Michel Walstock (l), Peter Barker and Colin Barker and Jan Jaap Folmer (r) at the Plastech Mixer-Melter just before dismantling and shipping preps.

Processing 4,000 tons of plastic waste annually into valuable building and construction materials. That is what UPPACT | The UnWaste Company will do, now that the financing for the entire project has been completed. The NV NOM and the Groninger Groeifonds (GGF) will join as shareholders and the Polestar Capital Circular Debt Fund will provide a loan. Together with the previously obtained JTF subsidy, the capital has been raised to start up the first line in the DEMO factory in Farmsum in the middle of next year. This plays a crucial role in the transition to a circular economy, in which waste flows are converted into useful and preferably circularly designed products for the regional market through recycling and reuse.

De scale-up van Jan Jaap Folmer en Michel Walstock kan iets bijzonders: ongewassen, ongesorteerde en ongeshredderde stromen gemengd plastic en textiel afval verwerken tot robuuste palen, planken en balken. Dat laat de Unwastor – zo noemt UPPACT de door Plastech Recycling in Australië ontwikkelde machine – al zien in de hal van maritiem-afvalinzamelaar Bek & Verburg in de Eemshaven. Nu is het tijd voor de volgende stap: een volledige productielijn in het Chemport Innovation Center (CIC) in Farmsum. Met de financiering op zak waren Folmer en Walstock afgelopen week in Australië om de Plastech Mixer-Melter te inspecteren voordat deze klaargemaakt wordt om naar Nederland verscheept te worden.

,,This is a crucial moment. It is quite a job to raise financing for such a project, so we are very pleased with the confidence of the NOM, the GGF and Polestar Capital to be able to build our DEMO factory,“ says Michel Walstock, CFO of Uppact. ,,Now we can continue, on our way to as much impact as possible. Because that is what we are all about. That plastic should no longer end up in the incinerators,” adds Jan Jaap Folmer, CEO of Uppact. The Unwastor in the DEMO factory will be more than 3 times as large as the test model that is currently operating in Eemshaven. In short, the machine swallows all kinds of plastic and spits out beautiful products. Poles, planks, beams for construction, but also bumpers that are used in the port of Delfzijl. Jan Jaap Folmer: “Our customers are very enthusiastic about the quality of our products.”

IMPACT

Emma Schakel , investment manager of the Groningen Growth Fund: “Uppact fits in seamlessly with our objectives. We want to strengthen the region in the field of green chemistry. That is exactly what Uppact can do: recycle and also make it a profitable model. This is how you create the most impact.’’

And NOM is happy to be part of that, says NOM investment manager Sytze Hellinga : ‘We see the potential, not only in the process, but also in the team. Recent years have already proven that what Uppact wants, is also possible. We will now continue to explore together how beautiful and impactful the future will be.’’

Jan-Willem König , CEO of Polestar Capital: ‘The fact that Uppact can process plastic waste that is sorted out by mechanical recyclers makes the technology complementary to existing plastic recycling. In this way, they contribute to more circularity in the plastic chain, a goal that both Uppact and we share. We are therefore pleased that our loan helps make this possible.’

‘We are very pleased to take this important step towards a sustainable future,’ adds Folmer. ‘With the support of these investors and partners, we look forward to contributing to building a circular future.’

UPPACT would like to thank the following organizations for making our pilot and demo factory possible:

ABOUT UPPACT

UPPACT | the UnWaste Company expects to remove 4,000 tons of plastic and textile waste from the waste stream annually with this first DEMO plant and prevent its incineration. This not only helps to reduce the dependency on primary raw materials, but also to reduce CO2 emissions. UPPACT plans to scale up further in the Northern Netherlands and to set up several similar facilities in the Netherlands and Northwest Europe. This approach fits seamlessly with the objective of both Dutch and European policy to promote the circular economy and to recycle and reuse plastic waste as much as possible.

PCDF is Europe's largest debt fund focused on financing the transition to a circular economy. The fund recently closed its fundraising at €240 million. Through PCDF, Polestar Capital invests in innovative circular projects with the potential to create a systemic ecological impact worldwide, both through waste reduction and recycling and by replacing fossil fuels. This reduces the use of virgin raw materials and carbon emissions. These projects often struggle to find sufficient financing. Banks usually find such projects too innovative and the projects are generally too capital intensive for venture capitalists to finance the unsubsidized portion entirely with equity. By closing this financing gap, PCDF enables circular manufacturing companies to prove their technologies and business models at commercial scale. In doing so, the fund paves the way for other financiers to finance the further scaling up of these technologies. Investments by PCDF benefit from support from the European Union under the InvestEU fund. For more information, visit www.pcdf.nl

NOM is the investment and development company of the Northern Netherlands that offers tailor-made financing and advice to innovative entrepreneurs who want to grow or establish themselves in the Northern Netherlands. At NOM, entrepreneurs are helped with money, connections and knowledge. Entrepreneurs are central. The services are independent, accessible and creative. They contribute to the growth of entrepreneurs and thus strengthen the northern economy in a sustainable way.

The Groninger Groeifonds is the fund of the Economic Board Groningen and the Province of Groningen that makes a difference in Northern Groningen. With the fund, EBG stimulates economic growth and creates additional jobs to ensure more business activity and employment.

Read More →

Circulaire Fenders

Netherlands

UPPACT circulaire fenders Delfzijl 3

Delfzijl, 26/08/2024

Circulaire Fenders

UPPACT Circualaire fenders
De kade in Delfzijl, met bijna vergane houten wrijfgordingen

Voor Seaports Groningen is een project opgestart om duurzame port assets te realiseren. Hierbij heeft UPPACT gekeken naar het verwerken van maritime plastic afvalstromen tot recyclebare ‘port assets’, in dit geval circulaire fenders (wrijfgordingen) als vervanging van hardhout fenders die aan het eind van hun leven zijn.

 

Er is gekeken naar het product, afmeting, en technische eisen voor fenders (wrijfgordingen) op basis waarvan een ontwerp is gemaakt.

 

De testlijn is geschikt gemaakt voor het produceren van de relatief grote fenders van 20 * 25cm. Er is een grotere extruder geinstalleerd omdat de initiele extruder deze grote vormen niet aankon. Ook is een mallen lijn opgezet die deze grote producten kan maken.

Fysiek zijn de eerste fenders aan de kade in Delfzijl bevestigd. Deze worden geïnspecteerd op de gevolgen van impact. Ook zijn de materiaalstromen om samenstelling en kwaliteit getest bij het Polymer Science Park in Zwolle. Bij proeven met de MM en een extrusielijn ‘in lijn’ in de Eemshaven was het materiaal opvallend homogeen. Dit resulteert in een dicht en relatief glad materiaal, zeer geschikt voor wrijfgordingen of fenders.

 

Ten behoeve van de inzamelstructuur heeft UPPACT gebruik gemaakt van de inzamelingsactiviteiten van Bek & Verburg in de Eemshaven. Bek & Verburg zamelt scheepsafval en afval uit havens in (maritiem afval) en sorteert dit zoveel mogelijk uit in recyclebare of herbruikbare stromen. Een groot deel van het maritieme kunststofafval is ongeschikt voor standaard recycling en eindigt vaak in de verbranding. Binnen dit project hebben wij gekeken in hoeverre dit afval gebruikt kan worden voor de productie van fenders. Ook is bepaald hoe er goed de juiste stromen kunnen worden geselecteerd.

 

Last but not least is gekeken naar de impact door impactberekeningen uit te voeren, waarbij er bij elke gebruikte kilo plastic meer dan 3 kilo CO2 wordt bespaard.

 

Bevestigen en werken met de fenders van gerecycled plastic is relatief eenvoudig en gaat goed. Bevestigingssteunen aan de kade waren weliswaar oud en oppervlakten verre van vlak/egaal, toch konden de 2 fenderdelen goed gemonteerd worden. Verwerkers van het plank- en paalmateriaal dat is geproduceerd met de Plastech Mixer-Melter zijn zeer te spreken over de kwaliteit en verwerkbaarheid van het materiaal en hebben de kwalificatie “superieur” gebruikt.

UPPACT circulaire fenders Delfzijl 2

Het project Circulaire Fenders van maritiem plastic afval is medegefinancierd door de Europese Unie.

UPPACT circulaire fenders Delfzijl 4
Read More →

UPPACT in BNR Duurzaam

Featured, Netherlands

Amsterdam, 26-02-2024

UPPACT in BNR Duurzaam

Read More →

UPPACT signs lease for its DEMO factory at Chemport Innovation Center Delfzijl

Events, Netherlands

Delfzijl, 11-01-2024

UPPACT signs lease for its DEMO factory at Chemport Innovation Center Delfzijl

UPPACT is proud to announce that it will take the first major step towards commercial production in 2024. The new DEMO factory, with a processing capacity of 4,000 tons per year, will be located in the Chemport Innovation Center of Groningen Seaports in Delfzijl.

 

The official agreement between UPPACT and the Chemport Innovation Center was signed on Thursday, January 11 during the Groningen Seaports New Year's reception at the same CIC.

 

Jan Jaap Folmer, co-founder and director of UPPACT, sees this development as a crucial milestone. "Over the past two years we have validated our unique technology and tested various plastic and textile waste streams using our pilot installation in the Eemshaven. Now we will set up the scaled-up first production line in the Chemport Innovation Center and roll out the complete circular concept, including the organized supply of waste flows and the introduction of circular products to the market."

 

The Unwastor, the mixer/melter that is in the pilot installation at maritime waste collector Bek & Verburg in Eemshaven, is a groundbreaking Australian invention. The device can mechanically transform difficult-to-recycle plastic and textile waste into a homogeneous and consistent mass, ideal for the production of thick-walled building materials such as solid poles and planks. Currently, most of the waste that UPPACT will process ends up in incinerators or the cement industry. Folmer emphasizes: "This not only results in the loss of valuable raw materials, but also causes harmful emissions and CO2 emissions. Moreover, it accounts for more than half of all plastic and textile waste in the Netherlands, making the impact of our activities significant. "

 

With regard to the scaled-up facility at the Chemport Innovation Center, UPPACT has indicated that it is well advanced in the second round of financing. Completion of this phase is expected very soon, so that the DEMO factory can be started up this year.

 

The Chemport Innovation Center welcomes UPPACT with open arms to the former iron smelter in Farmsum. Cas König, CEO of Groningen Seaports says: "UPPACT fits perfectly into our concept of facilitating the growth of scale-ups that fit into the Northern ecosystem. We have also set up the Chemport Innovation Center in Delfzijl for this purpose. We look forward to a successful collaboration and the positive impact that this innovative company will have on sustainability, environmental conservation and circularity in the Northern Netherlands."

UPPACT tekent huurcontract voor DEMO fabriek met Chemport Innovation Center

UPPACT would like to thank the following organizations for making our pilot and demo factory possible:

UPPACT's sponsors
Read More →

UPPACT closes 2023 with a series of excellent trials

Featured, Netherlands

Eemshaven, 22-12-2023

UPPACT closes 2023 with a series of excellent trials

In November and December, UPPACT improved the test installation with a new extruder and a more flexible connection system for the molds. On December 22, we tested this new installation in its entirety for the first time. The mixer/melter did what a mixer/melter was supposed to do ('mix and melt') and the melt was drawn into the extruder without any problems and came out in a nice flow.

 

The molds could also be easily connected to the extruder and filled nicely. Through an opening in the back of the mold it could be determined that the mold was full - a stream of melt then came out - after which the mold could be disconnected and placed in the cooling bath.

 

With 5 molds ready for production, we were also able to make exactly 5 planks and posts, which all came out very nicely. This was celebrated afterwards with a Christmas lunch of fries and hamburger sandwiches from Ekamper, to which the Bek & Verburg employees were also invited.

 

Video 

UPPACT sluit 2023 af met een serie uitstekende trials 1

UPPACT would like to thank the following organizations for making our pilot and demo factory possible:

UPPACT's sponsors
Read More →

Pilot Ziekenhuisafval

Netherlands

Pilot Ziekenhuisafval

Grondstof
Niet-medisch ziekenhuisafval

Productie
De UnWastor – UPPACT Eemshaven

Producten
Planken & Palen als bouwmateriaal voor banken, plantenbakken, groenwanden bij ziekenhuizen.

Partners

  • Universitair Medisch Centrum Groningen (UMCG)
  • NNRD (afvalinzamelaar, sortering)
  • Bek & Verburg (collectie)
maria_koijick_operatie_afval_pilot ziekenhuisafval van UPPACT
Het project is uitgevoerd met subsidie van:

Het Ministerie van Economische Zaken en Klimaat, het Ministerie van Landbouw, Natuur en Voedselkwaliteit, Nationale regelingen EZK- en LNV-subsidies, Topsector Energie uitgevoerd door Rijksdienst voor Ondernemend Nederland

Read More →

The Northern Enlightenmentz 2021 Awards

Awards, Events, Netherlands

UPPACT is chosen by the public to be the most beloved initiative amongst the finalists of the Nothern Enlightenmentz 2021 Awards.

A huge thanks to our supporters. Thank you for believing in us!

CEO & Co-Founder UPPACT – Jan Jaap Folmer at the Awards

The Northern Enlightenmentz 2021 is an inspiring competition for innovative initiatives of the chemical and energy industries in the northern provinces of The Netherlands.

This election is hosted under ‘Eemsdeltavisie 2021 – Truth or Dare’, organized by Industrielinqs Pers En Platform on the platform of Petrochem, which is powered by Chemport Europe.

Organizers and event partners

What brings UPPACT to the table?

  • A technology that recycles unsorted, unwashed, unshredded difficult-to-recycle plastic waste streams into high-quality building materials.
  • A machine that processes pre-loved textiles, carpet tiles, fishing nets, multilayer packaging, and even sneakers or cigarette butts.
  • A great partnership between Upp!, Sympact Solutions, Plastech, and marine waste specialists – Bek & Verburg.
Read More →

Innofest X Lowlands: van trash naar treasure met UPPACT

Events, Netherlands

In Biddinghuizen gaat op vrijdag 19 augustus één van de grootste popfestivals van Nederland weer van start gaat: Lowlands. In samenwerking met de Green Deal Circular Festivals en het Ministerie van Infrastructuur en Waterstaat faciliteert Innofest voor het eerst een innovatietest op dit festival, een primeur om trots op te zijn.

Wat gaat er gebeuren?

Bij deze popfestival, gaat UPPACT verzamelen na afloop van het evenement het afval van de festivalcamping en nemen dit mee naar hun loods in de Eemshaven. Onze innovatie, de UnWastor, recyclet al het plastic en textielafval om er vervolgens nieuwe producten van te kunnen maken. Die producten, denk aan een campingtafel of een rijplaat, zijn volgend jaar dan weer op Lowlands te vinden.

Circulariteit in optima forma!

Read More →

UPPACT helps northern Netherlands become more circular

Events, Featured, Netherlands, Video

With an absolute 10/10 scorecard, UPPACT is officially chosen by the jury of Startup in Residence – North Netherland to take on the challenge of making Waste Management in the province of Groningen more circular. 
 
It was officially announced on 12.05.2022, in the beautiful building of Forum Groningen. 
 
Together with three other wonderful start-up HULO, Waterweg, Joinby, we are going to make North Netherland more circular.

About Startup in Residence

 

The Startup in Residence program supports innovative entrepreneurs. They help startups develop solutions and find launching customers in the public sector. Because the Netherlands needs innovative solutions for urgent social issues!

  • Follow a development path with training and mentoring
  • Run a pilot with a potential client
  • Sell solutions to a city, region, or the government
  • And startup will remain the owner of the solution!

More information, visit Startupinresidence.com 

 
Read More →
en_GB